Handling and storage of Offals

Offals must be inspected for abnormalities and disease conditions prior to further handling. Blood, liver, trachea, oesophagus, spleen, brain, kidneys and fat should be collected under hygienic conditions. They should be used immediately or stored at 4-7 C in stainless steel containers. Blood should be transported within four to six hours for processing. Skin and hide should be transported within eight hours of collection. Pancreas and endocrine glands should be collected in ice and preserved under frozen conditions. Bones should be free of adhering flesh and dried Green bones should be broken, boiled, dried and stored at room temperature. The intestines and stomach should be cleaned in the unclean section of abattoir. 

Due to higher glycogen content and lesser fat covering, edible offals are pore perishable than carcass, therefore, it is essential to remove the edible offals soon after slaughter from the carcass, cooked and served preferably on the day of slaughter. High degree of care is to be taken to handle them to prevent contamination.

Carbon dioxide gas/dry ice accelerates chilling of offals . Freezing arrest the growth of organisms. vacuum packing double the refrigerated shelf life of organs like liver, kidneys  and heart. However it is advisable to utilize the organ meat  without delay .

In advisable to freeze the liver,heart,oxtail  and giblets for longer keeping quality. But care should be taken that these organs are thawed refrigerators. Similarly , sweetbreads and brains are also stored in frozen condition but thawing is done in hot water . For organs such as kidney ,tongue and tripe , it is advisable to use as fresh or within 24 hours of refrigeration. tongue may be smoked and refrigerated or pickled and refrigerated to use with in 3 days or 7 days  respectively. Giblets kept under refrigeration should be consumed with in 12 hours.   

Classification of offals

There are various basis of classification of offals such as their use, appearance etc. On the basis of utility as human food the offals are classified as edible or inedible. However, this depends on socioeconomic conditions of the consumers. For example, the head, feet, and blood are utilized as food by some people while many others do not consider these by-products as edible. Another basis of classification is appearance. The Red offal includes head, heart, liver, lungs, melt (spleen), sweetbreads, tail, thick skirt (diaphragm) and tongue. The White offals are fats, many plies (third stomach), set of guts and bladder, set of tripe (weasand, first, second and fourth stomach and rectum), fore feet and trimmings. Blood, hides and pharmaceuticals are usually considered as a separate category. 

The English Food standards committee have separated offal into two categories: 

List A: Items which may be used in cooked or uncooked products from mammalian species contain tissues such as diaphragm (skirt, cattle only), head meat (ox cheek, cattle only), heart, kidney, liver, pancreas (sweetbreads), tail meat (oxtail, skinned, cattle only), thymus (sweetbreads, cattle and sheep only), and tongue and avian parts such as heart and liver (giblets, when gizzard and neck are included). 

List B: Items which may not be used in uncooked products contain portions of the mammalian species such as blood, blood plasma, brains, feet (cow heel, cattle only; sheep trotters, sheep only; pig trotters, pig only), large intestines (chitterlings, pigs only), small intestines, lungs (lites), oesophagus meat, rectum, spinal cord, stomach (non-ruminant), first stomach (tripe, after cooking), second stomach (tripe, after cooking), fourth stomach, testicles (lamb fries, lamb only), udder and parts of avian species such as gizzard (giblets, when the heart and liver are also included) and neck. 

Utilization of Offals- Edible and Inedible

"Offals" means everything from slaughter of an animal that is not directly sold as consumable meat. 'By-product' is synonymous to offals and is used for broader sense where as 'offals' is used for various visceral organs and parts other than carcass. Animal by-products utilization is important from economic as well as public health point of view. Industry that turns wastes to valuable products has to be , encouraged. An industry can run successfully when it utilizes both edible and inedible by-products of its factory. Just selling the meat is hardly profitable. It is said, profit comes by utilization of by-products as one of the major source of income.

When an animal is slaughtered, it provides meat with well balanced protein as a major source. The byproducts of the animal are more than 50 per cent which are edible and inedible and requires efficient processing and utilization. The byproducts may be calculated by deducting the dressing percentage of an animal from 100. The dressing percentage of various animals ranges from 45 to 70 per cent. 

The by-products of meat industry if not utilized properly, the income is lost and and Meat Inspection adds cost for its disposal about which you have read earlier. Fortunately all the integrated abattoir and meat processing plants in India are utilizing byproducts effectively. You will study the utilization of animal by-products in detail in course- BPVI.

Carcass Yield

Carcass yield is one of the criteria of the grading. Generally sheep, goat, cattle and buffalo carcasses include the portions of body after removal of the blood, hide/skin, head, feet, digestive tract, bladder, pluck and adhering tissues etc. In case of pig carcass, skin and head are included in the carcass. Carcass mainly consists of muscular tissues, fatty tissues, bones, tendons and other connective tissues, large blood vessels etc. Approximately, 50,55 and 75 per cent of the live weight of sheep, cattle and pigs respectively remains in the carcass.

It provides information about the amount of meat and different by products obtained from alive animal after slaughter and dressing.
Percentage of meat and Different by-products available from cattle,pig and sheep carcass

source : Hald-Christensen(1986) Bengtson Holmquist (1984) Gerard(1977),Filstrup(1976).

From a study of buffalo carcass,following observation regarding meat yield and yield of other by-products are obtained
yield of meat and by-products based on live weight of buffalo
Dressing percentage is a comparison of the carcass weight in relation to the live weight of the animal and it is calculated as follows: 

Dressing percentage =(Dressed weight(carcass weight)/ Live weight of the animal)x 100
Sometimes edible offals like heart, liver, kidney, spleen etc. are also included in the dressing percentage because these are sold with the meat at same price. 

Dressing percentage of meat animals ranges from 45 to 70 per cent. The animals with heavy fat and the carcass with skin usually provide dressing percentage above 60 per cent. Generally pig carcass with skin and heavy subcutaneous fat provides dressing percentage more than 60 per cent. In some animals, muscles exist in double i.e., dopplender condition and these animals produce higher dressing percentage. This condition is more common in cattle. 

Dressing percentage of meat animals depends on the following factors: 

(i) Species: Dressing percentage varies from species to species. For example, dressing percentage of pig is generally higher than that of cattle. 

 Dressing percentage of different meat animals and poultry
 Dressing percentage of different meat animals and poultry 
(ii) Breed: The animals from same species but from different breed produce different dressing percentage. For example, large white Yorkshire pig yields more meat than indigenous pig breed. 

(iii) Stage of maturity: Matured i.e., adult animal produces higher dressing percentage than young (i.e., immature) animal. 
(iv) Degree of finish: Finish represents external, internal and intramuscular fat of a carcass. Higher finish gives higher dressing percentage. 

(v) Intestinal content: As dressed carcass is free from intestinal content, the animal with more intestinal content produces the carcass of less dressing percentage. For example, intestinal content of calf is relatively more (percentage wise) than that of adult cow and calf produces less dressing percentage than adult cow. 

Dressing of Animals

Generally sheep, goat, cattle, buffalo, pig and poultry are slaughtered in India. In our country, slaughter of buffalo is much prevalent as compared to cattle. Sheep and goats have no religious taboos compared to cattle and pigs. Poultry meat is acceptable to many due to lower price compared to other meats and lesser chances of adulteration with other meat. Beef, veal, pork, lamb, mutton, chevon are known as red meat whereas chicken i.e., poultry meat is known as white meat. In India, Halal method for Muslim and Jhatka method for Sikh are more prevalent than other method of slaughter.

You have already studied about stunning and bleeding of different meat animals in unit-9. So we will learn here the steps involved in dressing of these animals.

Dressing of Cattle/Buffalo

Dressing of cattle and buffalo after stunning and bleeding, involves following steps:

Dehiding: Dehiding is the removal of hide or skin. At first the head is flayed by making an incision with knife from the poll to the muzzle. From the base of the neck, another incision is made to the middle of lower jaw. After reflecting the hide over head, atlanto-occipital joint is cut to separate the head. Then an incision is made from the mid ventral line of the base of the neck to the brisket, belly and base of the tail. The medial aspect of the fore limbs is incised from the knee joint to the mid ventral incision. Similarly, medial aspect of hind limb is also incised. The shanks are removed at flat joint. Then the hide/skin over the fore limb and hind limbs is removed and followed by the skin/hide of belly, chest and neck. Practically, flaying of back or butt region is difficult because the skin is highly adherent to underlying tissues in this area. The tail is removed from the base of the tail.

Evisceration: Evisceration is process of removal of visceral organs. A circumcision is made around the anus by a sharp knife and the attachments of large intestine are removed. This helps in easy pulling of intestines from the ventral aspect. The distal end of the anus is tied with a small rubber band to prevent the contamination of the carcass by intestinal contents. A sharp knife is used to make mid ventral incision from the mid point of pubic symphysis to the level of sternum. After exposing the abdominal cavity, o mental and mesenteric fats are removed and then abdominal contents are removed. Care should be taken not to puncture the visceral organs accidentally. The attachments of diaphragm to liver are cut to separate the liver without puncturing the gall-bladder. Then thoracic cavity is opened by a mid ventral incision from the sternum to midpoint of neck. Diaphragm and the thoracic organs are removed. In case of cattle and buffalo carcass, laryhx, trachea, lungs, heart and liver are collectively known as 'pluck'. All these are placed for post-mortem examination along with the carcass. You will study the post-mortem examination in detail in unit-12.

Splitting: The beef(cattle) and buffalo carcasses are split vertically & from the pelvis up to the neck by sawing or cleaving. This splitting of carcass makes two halves (right and left). The saw or cleavers should be sterilized properly before use.

Carcass washing: Carcass is washed to remove soil, blood, stains etc. Only potable water should be used for carcass washing. Carcass may be washed before or after splitting. Surface of the carcass and thoracic and abdominal cavity are washed by spraying of potable water. Then the carcass should be dried as far as possible to avoid the bacterial growth.

Sometimes, by quartering, each side(left or right half) is divided into fore quarter and hind quarter. After postmortem examination of the carcass and offals, the carcass is placed in a chilling room for proper setting of the carcass and further storage. You will learn about chilling and freezing storage in next course.
slaughter of cattle
Slaughter of cattle

Dressing of Sheep/Goat 

You have studied the stunning and bleeding of sheep and goat in previous unit. After bleeding, the carcass is dressed in the following way:

Decapitation: It is the removal of the head. Head is separated with skin at atlanto- occipital joint.

Removal of legs: The fore legs are disjointed at the knee joint.

Skinning/flaying: Skinning or flaying is started by making an elliptical incision around the hock joint on either side of hind legs. Skin is reflected on both sides by twisting and thumbing and this process is called fisting. Flaying is continued in this manner up to the level of sternum and finally the whole skin is removed by pulling out in a single flap. Skin is also removed by putting air in between the skin and underlying tissue.

Evisceration: For removal of visceral organs, same process is followed as in case of cattle but the composition of 'pluck' is slightly different in case of sheep/goat. Here, the 'pluck' includes larynx, trachea, heart, liver, lungs and spleen. Paunch i.e., stomach is first removed, then 'pluck' is removed. In sheep and goat, the kidneys remain attached to the carcass until the carcass is split down the back bone. Generally, the sheep and goat carcasses are not split and sold entire. Dressed carcass and offals are placed for postmortem inspection.

Carcass washing: Sheep and goat carcasses should be washed by spraying Dressing Techniques and Carcass Yield potable water on the surface of the carcass and on the thorasic and abdominal cavity .
Slaughter of Goat
Slaughter of Goat

Dressing of Pig 

Dressing of pig is slightly different from cattle or sheep because the skin of the pig is not removed during dressing. We have discussed the stunning and bleeding of pig in the previous unit of this course. Steps involved in the dressing, are discussed below: 

Scalding: As the skin of the pig is consumed with the meat, skinning or flaying is not done. Instead of that the carcass is exposed to hot water treatment which is known as scalding. Scalding is done to loosen the attachment of hair/bristles by partial cooking of hair follicles.Scalding temperature for pig is about 62-64 C. 

Dehairing: Hairs or bristles of the pig can he removed either by dehairing machine i.e., mechanical scrapper or manually. Dehairing should be done in the direction of the hair follicles. When it is done manually, a blunt knife is used for this purpose. All the bristles and fine hairs may not be removed by scrapping. Then the skin surface is exposed to blow lamp which chars the remaining bristles and hairs. This process is called as singeing. Then the charred bristles and hairs are removed by shaving with a fine knife. 

Rinsing: The entire carcass is rinsed thoroughly with cold potable water to give the carcass a clear appearance. 

Evisceration: The procedure is almost same as followed in case of cattle. A sharp and Meat Inspection end knife is used to make incision through subcutaneous fat from mid point of pubic symphysis to midpoint of neck. A knife is introduced through the opening of the pelvic cavity towards abdominal cavity and all the pelvic and abdominal organs are pulled out except the kidneys. To open the thoracic cavity, sternal cartilage is cut by a cutting knife. Then diaphragm along with other thoracic organs is removed. The carcass and the organs are then placed for postmortem examination. 

Final washing: Clean, cold and potable water is used to remove blood and dirt adhering to the carcass. 

The carcass is then kept in the chilling room for proper setting. Sometimes the carcass is divided into  two equal halves.
slaughter of pig
slaughter of pig

Line Dressing System

After stunning of the animal, bleeding and complete dressing is carried out speedily on overhead rail. This is called as line dressing or rail dressing systems. Line method of dressing is essential for high rate of production. This is achieved by combination of several machines, tools and equipments to reduce cost Line dressing is useful for buffalo/cattle, sheep and goat, pig and poultry. Without the line method of slaughter, it would not be possible to reach the production level achieved in a modern meat plant which may be as high as 5000 cattle/buffalo or 10000 sheep/goat every 10 hours. 

Advantages of rail slaughter system 

This system is safer to operators than conventional system 
This is hygienic method as carcasses do not touch the floor 
It is easy to handle mechanical heavy tools on conveyors/rail 
It saves space and reduces unnecessary movement of the carcass movements 
It enhances the value of hide/skin and organs as the overhead line removes the hurdles of floor dressing 
It systematically synchronizes inspection of carcasses and organs with their identification 
It increases the throughput i.e., slaughter rate as there is no chance of idleness for workers. 

Disadvantages of rail slaughter system 

The rail system requires high engineering skill and any dislocation on the line will totally stop the production. Absence of particular skilled worker may adversely affect the production. 
The repetitive nature of work leads to loss of job interest. 
Meat inspection is sometimes said to be more difficult and possibly less efficient as the carcasses and their respective viscera follow different ways and require marking to match at the time of conclusion. 
It requires a large capital investment

The line dressing system has been classified into four categories on the basis of mode of operation. 

(i) Gravity rail system: Here the movement of spreader and single wheel trolley or runner is under the influence of gravitational force. The carcass is gravitated to each station and manually stopped at each station for operation. 

Advantages 

  • Simplest in design, so less chances of serious breakdown with consequent loss of production. 
  • Various items of equipment may be used with the gravity rail, e.g., a moving top viscera inspection table or a paunch truck. 

Disadvantages 

Low slaughter rate i.e., 10 to 40 beef/hour 
Adequate ceiling height is necessary because of pitch of the rail to gravitate carcass. 

(ii) Intermittent powered system: Here the suspended carcasses on spreader (gambrel) and trolley are moved along a level rail at interval by mechanical means of variable timing device which can be preset to suit the slaughter rate. 

Advantages 

  • Faster slaughter rate (10 to 75 beef/hour) as compared to gravity rail system 
  • Leveled rail and therefore height of ceiling is not a major problem. 

Disadvantage

  • The timing as per slaughter rate is to be fixed previously. 

(iiii) Continuous powered system: Here the movement of carcass is by mechanical means but continuous. 

Advantages 

  • A much higher slaughter rate i.e., 40 to 120 beef/hour. 
  • The carcass can be revolved a fu11 360 degrees as per convenience of the worker. 
  • Efficiency of worker is increased. 

Disadvantage 

Same as those discussed for line dressing system. 

(iv) Can pak System: This system is a continuous conveyorised method in which the carcasses are spread by trolley or runner from the overhead rail and no spreader or gambrel is used. This system has been developed by Canada Packers Limited, Toronto, Canada. Probably this is the most common system used in large modern plant. 

Advantage 

A very higher rate of slaughter i.e., 50-150 beefs/hour

Disadvantage 

Same as those discussed for live dressing system

Dressing Techniques and Carcass Yield

In unit-5 of this course you have already studied that the slaughter and dressing of livestock may be carried out either on the rail or on the floor. Dressing of the animals involves various steps like removal of skin, leg, head and visceral organs (lungs, liver, heart, spleen etc.) and washing of the carcass etc. through which an animal after stunning and bleeding becomes ready for marketing or further processing. The storage life of meat depends on conditions during slaughter and dressing. A uniform approach to dressing technique in all the countries is not possible due to climatic conditions, stage of development, social differences and religious practices. In general, following are essential during slaughter and dressing of animals:

  • Proper ante-mortem examination to ensure that the animals are healthy and free from diseases. 
  • Humane slaughter which refers to stunning of animal prior to bleeding. 
  • Complete bleeding to prevent growth of microorganisms and to improve the appearance of carcass. 
  • Hygienic dressing (i.e., dehiding, evisceration etc.) to obtain good quality meat. 
  • Proper postmortem inspection to ensure the production of hygienic and wholesome meat. 

In this unit we will discuss line dressing system, dressing techniques for different meat animals, carcass yield and dressing percentage of different meat animals in detail. 

Humane slaughter

Domestic animals are like human beings in their feelings and anxieties. It is necessary that domestic animals, game animals and birds shall be slaughtered for food as far as practicable- painlessly and without sufferings. Proper bleeding is essential for good quality of meat and this is possible if the animals/birds are made unconscious by different prevailing and approved methods. In Halal method practiced by Muslim and Jewish method, it is assumed that animals are slaughter & by cutting the jugular veins and carotid arteries which immediately produces brain death by drainage of blood. This produces instantaneous insensibility. However, in different method of slaughter and bleeding, it is essential that bleeding of animals should follow immediately after stunning. Thorough bleeding is always necessary for good quality meat. 

Animals are stunned to make them unconscious by humane methods before bleeding as per legislation in vogue in many countries. However, there is exception I methods for Muslim and Jewish method of slaughter. However, some countries allow stunning, provided animal is unconscious and not dead. In such case it should be assured that if the animal is not bled, it can regain conscious and walk normally. The higher animals have sensations like human beings with regard to sight and smell of blood, strange noises, movements, surroundings. The animals become panic by their separation from other animals. Therefore, it is to reduce as much stress as possible of animals awaiting slaughter. 

The slaughter man for stunning should be trained to use instruments and keep the instrument in proper working conditions. Proper stunning reduces unnecessary suffering of livestock as it will prevents injuries to the animals as well as workers. 

In case of hunting of animals, deer, birds, the slaughter and dressing could be done in open area immediately after shooting keeping in mind hygiene. These meats at consumed locally and not allowed for export. The meat of game animals/birds may be tough and dark in colour due to stress and incomplete bleeding. 

Stunning 

No doubt animal is sacrificed but it should undergo minimum pain during slaughtering. For this purpose, animals are rendered unconscious by different stunning methods. Stunning not only induces immediate state of insensibility but also produces sufficient immobility to facilitate the sticking process to initiate bleeding. As discussed earlier the time gap between stunning and sticking should be minimum. The idea behind the fact is that animal remains unconscious as the sticking induced brain anoxia continues the phase of unconsciousness. The technique utilized in sticking, the species, the age of animal, whether the carcass is suspended or not etc., are the factors which decide the time to reach insensibility because of sticking. For emergency slaughter of animals and animals slaughtered by farmer for his domestic use, the stunning may not be done. However, unnecessary suffering on the part of the animals is avoided. 

Signs of effective stunning 

The assessment of effectiveness of stunning is topic for research. The signs of effective stunning differs as per method of stunning. However, some typical signs of effective stunning are as follows: 
a) Typical signs of effective stunning by mechanical percussive methods:

(i) Immediate collapse of animal 
(ii) Muscular spasm 
(ii) Cessation of rhythmic breathing 
(iv) Protrusion of eye ball.

b) Typical signs of effective stunning by electricity are: 

(i) Immediate collapse of animal 
(i) Flexion of limbs followed by rigid extension of legs 
(iii Arching of back, neck and spine 
(iv) Downward rolling of eye ball 
(v) Muscular spasm. 
(vi) Muscle flaccidity. 

c) Typical signs of effective stunning by chemical/carbon dioxide gas are: 

(i) Increased respiration followed by dysponea 
(ii) Absence of corneal and palpebral reflex 
(iii) Muscle flaccidity

Stunning Method 

The choice of a particular stunning method depends on many factors like, class of animal, humane aspects, capital and maintenance cost, efficiency equipment, ease of operation, safety of personnel, effect on carcass and brain, religious and legal requirements. 

Different methods of stunning are: 

  • Mechanical stunning
  • chemical stunning
  • Electrical stunning

Mechanical method 

As per the name physical force is used to produce unconsciousness by damaging the brain tissues. It can be further classified under two categories: 

(i) Non penetrative mechanical/percussion stunning. 
(ii) Penetrative mechanical/prcussion stunning. 

Non penetrative method does not make a visible hole to damage the brain tissues. Here a small iron rod is used to strike at head and if practiced with accuracy produces immediate insensibility. Since this method does not involve penetration, brain is edible. 

Penetrative mechanical/percussion stunning as per name leads to formation of hole. It produces immediate and permanent insensibility by destruction of brain tissues. The brain can not be utilized for edible purposes because the brain is destroyed by the penetrating bolt. The different ways of penetrative mechanical stunning are: 

(i) Captive bolt pistol 
(ii) Pneumatic bolt stunner 
(iii) Water jet stunning 
(iv) Free bullet pistol. 

(i) Captive bolt pistol: Generally, Cattle and buffaloes are stunned by captive bolt pistol which is operated by means of a blank cartridge. A bolt attached to pistol is propelled forward on discharge of blank cartridge and automatically recoils into the barrel. The cartridge of correct strength should be used. For small animal cartridge of one grain (1 grain = 0.065 grams) strength and for large animal cartridge of three to four grains are used. Captive bolt pistol produces immediate insensibility by destruction of the cortex and deeper part of the brain and changing the intracranial pressure by producing sudden jerk. Captive bolt pistol is effective in cattle, buffalo, sheep and calves but not effective in bulls, pigs in which frontal bone is very thick. This type of stunning can not be practiced for a faster (> 250 animals 1 hours) rate of slaughter. Blood splashing i.e., muscle haemorrhages occur in this method if the time between stunning and sticking is prolonged. 

(ii) Pneumatic bolt stunners: Here bolt is activated under high pressure (80 to 120 psi) to achieve high velocity. 

(iii) Water jet stunning: The method was devised by Lamooij. Fine jet of water is utilized to penetrate the skull. Usually jet of 0.5 mm at pressure of 3500 to 4000 bar is applied. 

(iv) Free bullet Pistol: These were in use in older days and even being practiced to euthenize horses at some military farm. Great care and expertise is required while using this method to avoid accidents. In case of BSE suspected animals or other brain diseases this method should not be used. 

In case of cattle some where it is in practice to destroy motor centers of the brain by insertion of a long thin rod or closely coiled wire into the hole made by penetrating bolt of the pistol. This helps in avoiding injury to operative and speeding the carcass dressing by preventing the chances of reflex muscular action at the time of sticking. The process is called "pithing". The length of rod should be appropriate otherwise it may damage nerve to spleen (splanchnic nerve) leading to a condition 'slaughter spleen' where spleen is congested and enlarged. 

The site of application of penetrating mechanical stunner is very much important. The instruments should be firmly held against the animal's head at proper point and direction. The point of application for different animals is as follows: 

Adult Cattle/Buffalo: The cross point at middle of forehead where two lines taken from medial canthus of each eye to base of opposite horn or horn prominence's cross. 

Calves: Slightly lower than the cross point at middle of forehead as in adult. 

Bulls and old cow: Same as adult cattle but 1.5 cm to the side of frontal ridge. 

Horse: One cm above the crossing points of lines connecting inner canthus of eye to ear base of opposite side. 

Hornless sheep and goat: At the top of the head and direction is towards the gullet 

Horned sheep and goat: At the top of the head behind the ridge connecting two horns and direction is towards the gullet. 

Pig: In the center of forehead 2.5 cm above the eye level and direction towards cranial cavity.
 Points of application for mechanical stunning for different animals.
 Points of application for mechanical stunning for different animals. 

Chemical method

It is well known that the chemicals can be used as an anesthetic agent before operation. Various gases and their combination are also being used to make the animal unconscious. Gases such as N2O (nitrous oxide), CO2, argon, oxygen mixture are being used to stun the animals. The main aim is to induce anoxia so that animal becomes unconscious. The induction time and the respiratory distress are two important factors in selecting the gas and its concentration. N2O has a higher induction time while CO2 being irritant produces respiratory distress at higher concentration. Similarly a mixture of two per cent oxygen and argon induces unconsciousness but it is slow process to be used commercially.

Carbon dioxide anesthesia is an effective stunning method. It is suitable for pigs. Carbon dioxide is stored in cylinders or bulk tanks or liquid under pressure. It is also available in solid form as dry ice for refrigeration purpose. The gas blocks the nerve endings and reduces the speed of nerve impulses.

A concentration of 65 to 70 per cent CO2 in air is most suitable for pre slaughter anesthesia. The exposure period is 45 seconds and bleeding should take place within 30 seconds of the pig leaving the gas chamber. One disadvantage of using a carbon dioxide chamber is that pigs differ some what in their susceptibility to anesthesia by gas, and that individual control of the animals is not feasible. Therefore, animals are exposed for different time to chamber with different concentration of CO2 or a concentration of around 65 to 70 per cent CO2 is used. If the concentration is too low, animals will not be stunned properly and if too high, the animals will become stiff and bleed poorly. Superficial congestion occurs when the exposure period is too long. Since animals start recovering in an average of 90 seconds, therefore, sticking should be performed immediately. Similar types of concentration are used for sheep but operation is more expensive as the Inspection presence of fleece requires more gas. The CO2 anesthesia also can be utilized for turkeys (73-77% CO2) and chicken (70%).

The CO2 anesthesia is advantageous because-

  • Meat and offal are free from harmful residues, 
  • Relaxed carcass allows easier dehairing and dressing, 
  • Less noise, 
  • Reduced labor requirements, muscular haemorrhages can be avoided due to stimulated bleeding and 
  • Lower pH of the meat due to application of CO2.

CO2 anesthesia is found to be associated with better bleeding as CO2 stimulates respiration favoring blood circulation. There are three main forms of apparatus used for CO2 anesthesia depending upon the rate of slaughter-

(i) Oval tunnel: A slot conveyor carries the pigs through an oval tunnel which slopes downwards at an angle of 30 degres to the anesthetizing chamber. This is used for higher killing rate, e.g., 120- 140 pigs/hour.

(ii) Dip lift: When animals enter the cage, it descends vertically to the CO2 pit where they remain for the pre-set time and then automatically return to the ground level. It is suitable for smaller throughput's.

(iii) Ferris wheel: This is a horizontally revolving apparatus divided into three compartments operating in such a way that when one section is uppermost the other two are submerged in the gas chamber.

Electrical method

In this method, an alternating current is passed through the brain/heart of the animal. Electrical stunning is being used from the year 1930; however, there is some problem of missed shock, animal is paralyzed but still conscious. Electrical stunning causes cerebral nerve cells in coordination resulting in unconscious state of the brain. In electrical stunning, the current must be carefully controlled, otherwise complete unconscious state may not be attained and there may be convulsive muscular contractions. Electrical stunner is now provided with indicator of voltage fluctuation, time indicator to the guide of proper stunning etc.

The electrodes of stunners are kept moist for proper shock while head of the animals are kept clean and dry. High voltage may result into death of animal. Splashing of water over the head of animal is not desirable as it may cause short circuit. Sometimes hemorrhages are observed in muscle tissue and lungs due to electric stunning, this can be avoided by proper resting of animals prior to slaughter and proper stunning followed by immediate bleeding. For production of genuine anesthesia by electrical method, following factors to be considered-

The strength of the electric shock should be of sufficient magnitude. The strength of the current should not be less than 250 mA and the voltage should not be less than 75 V.

The current should be applied for a sufficient time to induce an electroleptic shock. 10 seconds is recommended for a genuine shock.

The electrodes should be correctly positioned so that current will pass through the thalamus and cortex of the brain.
The animal should be immediately bled after unconsciousness has been produced.

As per operational voltage. electrical stunning can be studied under following headings:

a) Low voltage electrical stunning: An electrical current of low voltage i.e., 70 to 80 volt is manually passed through the brain of an animal for about 7 to 10 seconds to produce unconsciousness. A pair of head tong is suitable for pig and sheep. The electrode is applied with pressure. Automatic electric stunner for pig and poultry are suitable.

b) High voltage electrical stunning: Effectiveness of low voltage stunning has caused some doubts regarding proper stunning of animals. Therefore, high voltage stunners using 300V are now available but have to be used with caution both for animals and the operator. Brain function stops within 2 to 3 seconds after high voltage stunning and the animal is killed before bleeding. Therefore, this method of slaughter of dead sheep or goat or cattle would not be accepted in ritual methods of Muslim and Jews. Automatic high voltage stunners are now available for proper stunning of animals for pig and sheep.

Poultry stunning: Different types of electrical stunners are used in poultry depending upon the speed of operation in commercial poultry dressing plant. Hand stunning is also practiced in smaller units using transformer to provide 50 to 90 V. This is suitable for chicken around two kg. body weight using 70 V for one-three seconds and for turkeys of 6.0 to 9 kg. body weight at 90 V for 10 seconds. In high-speed poultry dressing line, 400-1000 V is carried in a grid over which the shackled birds are conveyed. Usually the grid touches the comb but may also involve other parts of bird. The disadvantage is cardiac arrest due to high voltage electrical shock. 50 to 60 V AC current causes sufficient narcosis without any cardiac shock and thus is preferable to high voltage (400-1000 V). An automatic poultry stunner using 70 V for chicken in which head is drawn through electrified water bath is found suitable.

Bleeding

Stunned animals must be positioned first for bleeding. A vertical or hanging position is achieved by shackling below the hock of one hind leg and hoisting the animal (head down) to a convenient height. The actual bleeding operation is made by sticking or inserting the sticking knife through the neck behind jaw bone and below the first neck bone. Purpose of this is to severe the blood vessels and let out blood. Bleeding should be as complete as possible. Insufficient bleeding and slow death indicates incomplete severance of the blood vessels. Practice and experience are needed for successful bleeding operation. Keeping quality of carcass depends on the efficiency of bleeding. The stunning results in increased heart rate and rise in blood pressure which facilitate immediate bleeding. The rate of blood flow from cut vessels is 5-10  times more rapid than in the intact vessel and an undue interval between stunning and bleeding may lead to imperfect bleeding and blood splashing.

Bleeding of cattle/buffalo: Two main methods i.e., unilateral and bilateral bleeding are followed in cattle/buffalo. Carotid arteries and jugular veins of both side of the neck are incised across the throat region in case of bilateral bleeding. Knife is directed towards the entrance to the chest to cut the brachiocephalic trunk and anterior venacava through an incision in the jugular furrow at the base of the neck in case of unilateral bleeding. Knife should not pass too far towards the chest to avoid puncture of pleura and aspiration of blood into thoracic cavity,

Bleeding should be continued for 6 minutes and the average amount of blood obtained in cattle slaughter is 13-14 kg. In calves, slow bleeding is desirable to ensure white color of veal.

Bleeding of sheep/goat: Usually both carotid arteries and jugular veins are incised in the jugular from close to the head. In some cases the trachea, esophagus and spinal cord are also severed at the atlanto-occipital junction. Bilateral technique is the easiest to perform and produces satisfactory bleeding. The bleeding time for sheep/goat carcass is 2-5 minutes. 1-2.5 kg. blood is available from a slaughtered sheep/goat. Generally, sheep/goat bled in the horizontal position loses more blood than those suspended vertically.

Bleeding of pig: The knife is inserted in the mid line of the neck at the depression in front of the sternum and then pushed forward to severe the anterior vena cava at the entrance of the chest. Knife should not be inserted too far because it may penetrate into the shoulder and allow blood as well as scalding water to run back into the shoulder pocket to give a cooked appearance. Sometimes, urination occurs while the pig is bled and that renders the blood unmarketable. Pigs should be allowed to bleed for 6 minutes and the average blood yield from pig ranges from 2.2 kg. to 3.6 kg. depending upon the size of the pig. In some abattoir, pigs are bled by prone sticking where the pigs are stuck while lying prone. This is more advantageous because of more efficient recovery of blood.

Ritual Slaughter

The ritual slaughter of livestock is carried out as per the religious rites of the particular community and is performed as specified in their religious books. Unfortunately stunning is forbidden. In this method, the animals must be in a state of consciousness at the time they are bled. The bleeding must also be complete. This is mandatory in the best known ritualistic slaughters, Halal, Kosher and Jhatka methods. It is quite probable that traditional slaughters represent the fundamental or orthodox practices which have prevailed in human societies throughout the ages and from which all others including the ritualistic and the humane methods of the present day have been derived. 

Halal Method 

It is the Muslim method of slaughter of animals. The welfare of animal is of major consideration. Eating of dead animals, consumption of blood and pork is not permitted in Islamic practices. Animals must not be slaughtered in the sight of other animals and those to be killed are to be fed and watered before slaughter. Islamic law prohibits slaughter of sick animals. The animal must be alive, healthy and free from injuries. Therefore, prior stunning is not permitted. However, in some countries stunning has been allowed before slaughter by halal method. The butcher should be a Muslim adult. The animal is cast down by a shackling manoeuver and laid on its back. The site of cut is the throat. Two jugular veins and carotid arteries are cut by a sharp knife. These major blood vessels are located in jugular furrow; an incision in skin is made to take out the blood vessels. The spinal cord is not cut. The head is not separated at the time of slaughter. God's name is to be mentioned as "In the name of Allah and Allah is great'' (Bismillah Wa Allah -o- Akbar). Therefore, machine slaughter is not permitted. The slaughter is not permitted in production line where pig is slaughtered. The neck of the animal is to face Kiblah (holy place for muslim) and the butcher should face Kiblah, if possible. The approved Islamic organization should certify halal slaughter. Although muslim method of slaughter is not controlled by a central board but is overseen by local Islamic authority known as Muftis. This local Islamic authority decide whether particular acts and thoughts conform the tenets of Islamic law i.e., Shariah or not. As the neck remains intact it is supposed that nerve centers controlling the heart and lungs remain functional which ensures efficient bleeding. Better bleeding enhances the keeping quality of meat. A common belief is that skin and brain of animals are less sensitive than those of man and moreover rapid loss of blood produces instantaneous insensibility. 

Kosher Method 

It is also known as Jewish slaughter as the jews consumes meat of only those animals that have been slaughtered by this method. The act of killing or method of slaugher is called shechita.The act of slaughter is being controlled by central body-Jewish Board of shechita. The shechita (slaughter) is performed by shochet or cutter who slaughter the fully conscious animal with a single, deliberate, swift action of a razor sharp knife called chalef. The shochet is being assisted by shomer who puts seal of kosher mark on the brisket and edible offal. The shochelt and shomer are being trained and then licensed to perform slaughter. The meat fit for consumption of jews i.e., fulfilling the requirements of jewish law is called "kosher meat". Any disease or deformity discovered in the carcass render the meat 'terefa' (rejected) i.e., unfit for consumption by jews. During slaughter the animal must be healthy, alive and without any injury. Stunning of animals is not permitted. All the soft structures anterior to the cervical spine that includes skin, muscles, oesophagus, trachea and major blood vessels like carotid arteries as well as jugular veins are severed and the neck is kept stretched for through bleeding. The five rules for Jewish ritual slaughter are that the neck incision is completed without pause, pressure, stabbing, slanting or tearing. If the knife receives any nick during act of shechita, the meat is not permitted for Jewish food. Spinal cord is not cut in Jewish method. After slaughter shochet offers prayers and canies out a "searching"- a postmortem examination by making an incision posterior to the xiphoid process and inserting the arm to detect any adhesion in thoracic cavity. Carcass approved for consumption must have the meat, porged to remove large blood vessels in fore quarters. It is difficult to porge blood vessels of hindquarter due to large number of blood vessels and hence meat of hind quarters is not consumed by Jews. Kosher meat must be consumed within three days of slaughter if kept under   hilling condition If it is kept under chilling condition it must be washed to remove blood. Both in Halal and Jewish method of slaughter, sudden bleeding of the animal during slaughter diminishes the blood supply to brain which makes the animal immediately unconscious after slaughter and therefore these two methods are considered as human method. Opponent says that these are not humane method as the vertebral artery in spinal canal remains intact which prolongs the period of consciousness.

Jhatka Method

This slaughter is performed according to rites of Sikh community. The head of the animal is chopped off at the neck with sharp sword in one stroke. The head and rest of the body of the animals are there by separated completely. The animals are not stunned before slaughter, since the spinal cord is totally severed, the animal does not experience pain of slaughter. However, the bleeding is not thorough and complete which may be responsible for poor keeping quality of meat. But the nutritional quality of the meat is high as the carcass contains more blood due to incomplete bleeding.

Besides these ritual methods of slaughter, Neck stab method is in practice in some countries such as Spain, Mexico, South American countries, Italy etc. In this traditional way of cattle slaughter, a short double edged knife called puntilla is plunged into the occipito-atlanto space of the neck, severing the medulla oblongata. 

Slaughter Practcies

There are different religions prevalent throughout the world and accordingly various approaches towards slaughtering as per the community exist But, whichever method is followed for slaughter, the main considerations should be health of animal hygienic conditions and humane method.Humane method refers to making animal unconscious prior to slaughter so that it undergoes minimum pain. It also suggests the animal should not be slaughtered in front of each other. In some cases, either ritual slaughter may follow stunning or not according to the laws of different countries. 

A major requirement for desirable eating and keep qualities in meat is the removal of as much blood as possible from the carcass, since it can cause an unpleasant appearance and is an excellent medium for the growth of microorganisms. 

Plant Management

Personal hygiene of the meat handlers has profound effect on the quality of the product. The workers should be motivated and trained to follow good hygiene practices. 
  • The clothing should be clean and in good repair. 
  • No staff member working with meat should wear any kind of jewelry, badges or buttons that may come loose and accidentally fall on the product. 
  • All the staff members working with exposed meat should have clipped nails and their head should be completely covered with a clean cap or hair net to prevent the hair falling on the product. 
  • Aprons and mesh gloves worn during work must be clean and in good repair. 
  • No one should smoke or use tobacco anywhere in the plant area when handling meat, workers should not scratch their heads, place their fingers in and around the nose or mouth or sneeze and cough on the product. 
  • Hands should be washed frequently to remove all visible soiling. 
  • No person suffering from infections or contagious disease shall be allowed to work in the factory. 
As we know a modern abattoir is highly advanced and organized industry for its successful running on day-to-day basis we require skilled workers and dedicated technical staff. 

The following requirements are important in abattoir management: 

Proper maintenance of livestock yard and lairage: These are the areas where animals are exposed to environmental stress. It is necessary that there should be proper arrangement of unloading ,weighing and receiving stock.The animals are kept in lairage house for proper rest and replenishing meat as the glycogen level is depleted during journey which directly affects the meat quality. Lairage should be provided with sufficient drinking water and feed. 

Organization of animal owners: In general there may be two types of slaughtering practices as per owner organization. 

(i) Butcher slaughtering their own animals: Here butcher himself is the owner of animal slaughtered. S/he used to purchase the stock from nearby village and then slaughter at market place to sell it. 

(ii) Service slaughter on payment: Here the animal owner himself brings the animal to slaughter place. S/he pays some nominal charges and get its animal slaughtered by skilled butcher in abattoir premises. S/he either took away the meat for own consumption or sell it at the same place. 

Inspection of Livestock: It is of prime importance that only healthy animals should be passed for slaughter. A thorough antemortem check for health/disease condition of animal should be performed by a qualified veterinarian. 

Proper maintenance of plant and equipment: The abattoir has to be maintained properly throughout the year. Clean, calm and aesthetic environment in working area must be ensured. All the equipment whether in uses or not must be cleaned and examined regularly. 

Training of staff: The meat production from live animals involves a number of skilled workers. All the workers should be given proper training according to assigned work. It ensures efficient production of quality product. 

Production schedule and target for daily slaughter: According to reason, available stock, manpower and capacity of abattoir, target of daily slaughter and meat production must be fixed. Such type of systematic approach helps in meeting the target of production and therefore, further necessary planning. 

Handling of carcass and products: In a modem abattoir with rail system the unnecessary exposure of carcass can be reduced easily. Whatever the system, it must be taken care that unnecessary manual touch to carcass, exposure of carcass to direct open climate, a higher temperature zone or contaminated carcass could be prevented. 

Post-mortem inspection: Once the animal has been slaughtered and carcasses as well as viscera are being presented for examination, careful postmortem inspection in a systematic manner should be performed to correlate the results of antemortem report. It should be taken care that viscera belong to same carcass which is being examined. 

Quality control laboratory: Now a days in every modern abattoir there is a quality control laboratory which examine the meat sample for biological, chemical and physical hazards. Particularly for export purpose it is necessary to enclose a detailed report from quality control laboratory. 

Maintenance of plant hygienically: To ensure the quality of meat same regular cleaning and disinfection's of plant premises and equipment's is brought in practice. Fumigation, sterilization by flame or hot water also performed in some plant. The slaughterhouse should have provisions for the cleaning and disinfection of trucks, trolleys, gamblers, hooks, inspection tables and similar equipment's at the end of each working day. Foot-knee activated or timed hand washing facilities should be provided and should be located so that personnel can readily wash their hands. Liquid or other dispensable type of soap, paper towels in suitable dispensers and receptacles for used towels should be provided. Besides these the plant workers must be told about hygienic practices in detail and persons with habits of spitting and other malpractices must be removed. 

Rendering of non-edible products: As discussed earlier a huge amount of byproduct is also produced besides main product i.e., meat as a result of slaughter. Some of these byproducts are utilized for specific purpose and have great value. Therefore, it is necessary to utilize these products in judicious way. Rendering of non-edible products is one of commonly used practices where fat is separated with the help of heat and rest is used for animal feed and fertilizer. 

Processing of byproducts: It has been correctly said that each and every part of an animal is utilizable except the last cry. Only meat production from slaughtered animals can not be a profitable business and therefore, all the byproducts must be processed and utilized for economic operation. Byproduct of meat industry can be defined as everything from the abattoir which is not directly sold as food i.e., everything produced from the animal except dressed meat may be termed as byproduct. Trimmings, bone, blood, liver are good source of proteins and several compounds such as enzymes, hormones etc. can be recovered from the organs which are required by pharmaceutical and other industries. Bone meal, meat meal preparation, use of skin and hide for leather goods etc. are example of ideal utilization of byproducts. If these byproducts are left in the abattoir without any processing then they may lead to unhygienic condition. Therefore, proper handling storage and utilization of meat byproducts is not only important from economic point of view but also essential to prevent the pollution in and around the factory. 

Social welfare of staff: As discussed under heading utility block some basic requirements related to staff-welfare must be fulfilled. Proper care for health of the workers should be ensured. They must have some recreational facilities also. 

Supervision of regulation of HACCP and IS0 standards: The quality of product should be of standard level and as per limits fixed. Hazard analysis critical and control point (HACCP) should be supervised and regulated. To meet the export quality we should try to stick to the International Standard Organization (ISO) norms and limits. 

Noise Control: Noise barriers such as screens around noisy equipment and operations should be provided. All ventilation and extractor fans should be fitted with silencers. If the slaughterhouse is located near the dwelling or noise sensitive place, then perimeter noise barrier walls of 2-4 m high and off site noise barrier wall of 3 m high should be provided. 

Pest Control: All windows and other exterior openings that could admit insects, birds, bats etc., should be equipped with screens. Fly chaser should be provided over outside doorways where screening is not practicable. Expanded metal or wire with a mesh should be embedded in the walls and floor at their junctions. 

Manpower Requirement 

Manpower requirement of a regular abattoir for slaughter of about 30 to 100 large animals or 150 sheep/goat per day are presented in the following table.

 Manpower Requirement in an abattoir
 Manpower Requirement in an abattoir

In an integrated modern abattoir, the key personnel involved in the plant management are as follows: 

General Manager 

A general manager is responsible for: 
  • Production planning, achieving sustained output of assured quality and maintaining cordial relations with the workforce.
  • Controlling resources both men and material and reducing wastage and direct them to proper use.
  • Making endeavours to maintain consistent productivity levels and meeting production targets.
  • Examining every contract for its feasibility of compliance with respect to the specifications of the product and meeting the delivery schedules. 
  • Enforcing the quality policy and the quality objectives and constantly monitoring their compliance and sorting out all the interdepartmental problems. 
  • Ensuring conformity of all the quality parameters mentioned in the contract, entering into the contract with the customers and market research for export market. 
  • Ensuring customer satisfaction, attending to their complaints and initiating corrective and preventive action for all customers complaints. 
  • Identifying the customer's needs and ensuring that all the requirements of the customers including those implied needs are adequately defined and documented. 
  • Motivating the departmental managers to create a climate of quality at all levels. 
  • Goal setting and monitoring performance of the managers and sectional In-Charges concerned in achieving the plant's objectives. 
  • Introducing and implementing good manufacturing practices.  
  • Monitoring performance of production executive and maintaining consistency in production output. 
  • Ensuring cleanliness of premisess and equipment coming into contact with meat and meat products. 

Production coordinator 

A production coordinator is responsible for: 
  • Overall planning, scheduling, monitoring and management of product production processes and maintaining consistent quality of product, monitoring productivity levels and quality standards. 
  • Production of finished products as per specifications of the customer and meeting the delivery schedules. 
  • Quality of inputs and all the technical parameters at each step of the processes. 
  • Evolving the parameters for control of processes and ensuring their adherence before the product is transferred from one process to the next. 
  • Enforcing suitable controls necessary to prevent production of sub-standard products and damage and deterioration during handling of products. 
  • Proper packing and handling of products. 
  • Ensuring segregation of non-conforming product to avoid inadvertent mix-up/further processing. 
  • Ensuring timely corrective action of non-conformity appearing in the system and preventive measures to eliminate recurrence of non-conformity. 
  • Monitoring resources both men and material and reducing wastage and direct them to proper use. 
  • Maintaining consistent productivity levels and meeting production targets. 

Manager administration 

Manager administration is responsible for: 

Policy making regarding industrial relation, collective bargaining and matters related to growth of the organization, giving direction and providing coordination and support to administration. 
All statutory obligations for operation of the plant.  
Development of appropriate HRD policies in line with the organization's objectives, values, vision and mission and also facilitation, implementation of the same. 
Introducing effective concepts of management practices like total quality management, strategic planning, etc. and to facilitate their implementation by creating resources and training others. 
Interacting and interfacing with all the sections and activities to develop faultless inter-personal, inter-sectional coordination for harmonious and effective industrial relations in the plant. 
identifying the training needs of all new personnel and ensuring that they are adequately trained with reference to the operational features of the machines, and also quality of the product. 
Identifying the on going training needs of the employees with effective interactions with department/section heads. Arranging training, monitoring and recording the same. 

Manager Quality Assurance (Veterinarian)
A manager quality assurance: 

  • Ensures that all the required inspection and tests are carried out in accordance with the laid down procedures and techniques. 
  • Ensures that quality assurance personnel take necessary samples that they require using the correct sampling procedures. 
  • Ensures that test methods are strictly adhered to and test reports are forwarded to the designated authority. 
  • Identifies and organizes calibration of inspection, measuring and test equipment to maintain their continued suitability. 
  • Ensures that the final product conforms fully  to the laid specifications provided. 
  • Ensures that corrective action are timely on non conformity appearing in the system and institute preventive actions to eliminate recurrence of non- conformity. 
  • Checks the cleaning and hygienic conditions in the process hall and abattoir and prepares check report. 
  • Being nominated person under Prevention of Food Adulteration Act, 1954, S/he is responsible for all statutory obligations for quality of products. 
  • Facilitates and monitors implementation of systems introduced'and the Total Quality Management (TQM). 
  • Ensures adherence to cleaning schedules for maintaining proper hygiene. 
Veterinary Officers 

A veterinary officer is responsible for: 

Organizing animal health programmes in the animal procurement areas.
Ensuring that only healthy animals are accepted for slaughter and performing ante-mortem examination of animals. 
Proper maintenance of lairage and cleanliness of animals before sending for slaughter. 
Ensuring that only healthy and disease free carcasses are taken for processing through hygienic slaughter and effective postmortem examination. 
Ensuring proper disposal of condemned carcasses and record keeping. 
Examining the animals in isolation pen and under quarantine. 

Manager Commercial 

A manager commercial is responsible for: 

Assessing, evaluating and appointing subcontractors for supply of materials and services. 
Procuring of live animals. 
Preparing raw material purchase statement and subcontractor payment balance sheet and day to day production costing report. 
Arranging byproducts sale and executing the related activities. 

Manager Purchase and Stores 

A manager purchase and stores: 

Codifies all items of store including accessories and spares. 
Receives items of stores and keep records of all items. 
Issues all items with proper documentation and updates all stocks and issue of material. 
Returns all rejected material to suppliers. 
Coordinates with purchase and all other user departments for proper flow of material. 
Maintains proper inventory control, plans proper storage to prevent damage and deterioration,check receipts for right quality and quantity. 
Stocks the required items of the consumer departments properly. 
Supervises day to day administration and function related to all purchase activities. 
Develops specification for different materials including packaging material, consumables, spare parts etc. 

Rendering Plant In-Charge
The In-charge will ensure that the inedible offals are received in covered trolleys to the rendering plant and are processed on the same day. 
The In-charge ensures that bone meal, meat meal, tallow etc. are to be properly packed, stored and marketed regularly. 

Effluent Treatment Plant In-Charge
The In-Charge ensues that the waste water containing faeces, urine, blood washing and meat material from abattoir are led to the effluent treatment plant (ETP) after screening of grease, solids etc. S/he also ensures that the anaerobic fermentation is followed by aerobic fermentation and finally the treated effluent has a BOD of 30 ppm and the water is utilized for irrigation.